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High Quality Perforated Sheet Metal Enclosure with Honeycomb Design for Switching Power Supply
Custom Sheet Metal Housing for Power Supply Equipment
Efficient Ventilation, Stable Structure, Precision Stamping
Product Description
Service Process for Perforated Sheet Metal Enclosure for Switching Power Supply
1. Pre-Production Collaboration
(1) Requirement Confirmation
Confirm enclosure specifications including overall dimensions, sheet thickness, honeycomb hole size and layout, mounting hole positions, material type, surface finish, order quantity, and delivery schedule.
(2) Drawing & File Review
Receive 2D drawings or 3D models indicating perforation patterns, bending lines, tolerances, and assembly interfaces for the switching power supply enclosure.
(3) DFM Analysis
Conduct Design for Manufacturing analysis to ensure feasibility of perforation and bending processes while maintaining structural strength and ventilation performance.
2. Tooling & Sheet Metal Process Planning
(1) Material Selection
Select suitable sheet metal materials such as cold-rolled steel or stainless steel based on strength, heat dissipation requirements, and operating environment.
(2) Perforation & Stamping Preparation
Prepare punching or stamping tooling for honeycomb perforation patterns to ensure consistent hole size, spacing, and clean edges.
(3) Process Planning
Plan sheet metal processes including perforation, bending, and forming to achieve accurate enclosure geometry and repeatable quality.
3. Sheet Metal Fabrication & Quality Control
(1) Machine Setup
Set up punching or stamping machines and press brakes with dedicated tooling and fixtures for enclosure production.
(2) Perforated Enclosure Fabrication
Carry out sheet metal perforation, punching, and bending operations to form the enclosure structure for the switching power supply.
(3) Inspection & Testing
Inspect hole diameter, perforation uniformity, bend angles, and overall dimensions using calipers and gauges. Visual checks ensure clean edges and consistent surface quality.
4. Post-Processing & Delivery
(1) Surface Treatment
Apply surface treatments such as powder coating, painting, or galvanizing to improve corrosion resistance and appearance.
(2) Cleaning & Packaging
Remove oil and debris from fabricated enclosures and package with protective materials to prevent deformation during transportation.
(3) Delivery
Deliver finished sheet metal enclosures according to agreed logistics terms. Stable lead times are available for small and mass production orders.
Common Materials for Perforated Sheet Metal Enclosures
1. Cold Rolled Steel (SPCC)
Description:
Commonly used material for power supply enclosures.
Characteristics:
Good strength, flatness, and cost efficiency. Suitable for precise perforation and bending.
Application:
Used for standard switching power supply housings.
2. Stainless Steel
Description:
Material for environments requiring corrosion resistance.
Characteristics:
Good rust resistance and structural stability.
Application:
Used for power supply enclosures in humid or industrial environments.
Why Choose Waltay for Sheet Metal Enclosures for Switching Power Supply
1. Sheet Metal Fabrication Experience
• Experienced in perforated and stamped sheet metal enclosures
• Stable control of perforation patterns and bending accuracy
2. Customization Capability
• Custom honeycomb hole size, layout, and enclosure dimensions
• Flexible surface finish options
3. Strict Quality Control
• Dimensional and visual inspection at each stage
• ISO 9001 quality management system
4. Efficient Service & Delivery
• Fast quotation after drawing confirmation
• Reliable lead times for tooling and batch production
5. One-Stop Manufacturing Solution
Perforation, bending, surface treatment, and packaging are integrated to deliver ready-to-use power supply enclosures.
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