Lightweight Aluminum SMPS Enclosure with Side Slot Ventilation and Customizable Design

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Aluminum Power Supply Enclosure with Side Slot Ventilation
Ventilated Aluminum Housing for Power Supply Units
Lightweight Aluminum Electrical Enclosure

Product Description

Service Process for Aluminum Power Supply Enclosure with Side Slot Ventilation

1. Pre-Production Collaboration

(1) Requirement Confirmation
Confirm enclosure application, overall dimensions, wall thickness, side slot ventilation pattern, mounting features, tolerance requirements, surface finish, order quantity, and delivery schedule.

(2) Drawing & Design Review
Review 2D drawings or 3D CAD models covering enclosure structure, ventilation slot layout, cutouts, and assembly interfaces.

(3) DFM & Thermal Consideration Analysis
Analyze manufacturability, slot processing feasibility, and airflow requirements to support effective heat dissipation.

2. Process Planning & Manufacturing

(1) Material Selection
Select aluminum alloys such as 5052 or 6061 based on strength, weight, and corrosion resistance requirements.

(2) Sheet Metal & Machining Process Planning
Plan CNC punching, laser cutting, bending, and machining processes to form enclosure panels and ventilation slots.

(3) Process Optimization
Optimize slot spacing and bending sequences to maintain structural rigidity and dimensional accuracy.

3. Production & Quality Control

(1) Cutting & Forming
Produce aluminum enclosure components through precision cutting and bending to achieve consistent slot geometry and enclosure shape.

(2) Dimensional Inspection
Inspect enclosure dimensions, slot alignment, and mounting hole positions using calibrated measuring tools.

(3) Assembly Fit Check
Verify panel fitment and structural stability for power supply installation.

4. Post Processing & Delivery

(1) Surface Treatment
Apply anodizing, powder coating, or other surface treatments as required for corrosion protection and appearance.

(2) Cleaning & Packaging
Clean enclosures and package them with protective materials to prevent deformation or surface damage during transport.

(3) Delivery
Deliver finished power supply enclosures according to agreed logistics arrangements and project timelines.

Common Materials for Aluminum Power Supply Enclosures

1. Aluminum 5052

Description:
An aluminum alloy suitable for sheet metal forming applications.

Characteristics:
Good formability and corrosion resistance.

Application:
Used for enclosures with ventilation slots and bent structures.

2. Aluminum 6061

Description:
Higher-strength aluminum alloy for enclosure structures.

Characteristics:
Better mechanical strength and machinability.

Application:
Applied to enclosures requiring higher rigidity.

Why Choose Waltay for Aluminum Power Supply Enclosures

1. Sheet Metal Fabrication Expertise

• Stable processing of ventilation slots and enclosure structures
• Accurate control of dimensions and bending quality

2. Customization Support

• Custom sizes, slot patterns, and cutouts supported
• Drawing-based enclosure production

3. Quality Control System

• Dimensional and assembly inspection
• Consistent quality across production batches

4. Efficient Response & Delivery

• Fast quotation after drawing review
• Stable lead times for power supply enclosure projects

5. One-Stop Manufacturing Solution

Sheet metal fabrication, surface treatment, inspection, and packaging integrated for aluminum enclosure production.