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Multi-Size L-Shaped Sheet Metal Mounting Brackets for General Hardware
Custom L-Type Sheet Metal Brackets
Multiple Sizes, Stable Structure, Easy Installation
Product Description
Service Process for Multi-Size L-Shaped Sheet Metal Mounting Brackets for General Hardware
1. Pre-Production Collaboration
(1) Requirement Confirmation
Confirm bracket specifications including L-shape dimensions, leg lengths, material and thickness, hole quantity and positions, bending angles, surface treatment, size variations, order quantity, and delivery schedule.
(2) Drawing & Specification Review
Receive 2D drawings or dimensional specifications covering different size options, hole layouts, and tolerance requirements.
(3) DFM Analysis
Review design feasibility for sheet metal cutting and bending, ensuring dimensional consistency across multiple sizes and stable structural performance.
2. Sheet Metal Fabrication Planning
(1) Material Selection
Select suitable materials such as cold-rolled steel, galvanized steel, stainless steel, or aluminum based on strength, corrosion resistance, and general hardware application requirements.
(2) Cutting & Bending Process Planning
Plan laser cutting, punching, and press brake bending operations to efficiently produce L-shaped brackets in multiple sizes.
(3) Batch Production Optimization
Optimize tooling and process flow to ensure consistent quality and efficient production across different bracket sizes.
3. Production & Quality Control
(1) Sheet Metal Cutting & Bending
Carry out cutting and bending operations to produce L-shaped brackets with accurate angles and clean edges.
(2) Deburring & Finishing
Remove sharp edges and burrs to ensure safe handling and proper installation.
(3) Inspection & Verification
Inspect leg lengths, hole positions, bending angles, and overall geometry using calipers and gauges.
4. Post-Processing & Delivery
(1) Surface Treatment (Optional)
Provide powder coating, plating, galvanizing, or painting to enhance corrosion resistance and appearance.
(2) Sorting & Packaging
Sort brackets by size and package accordingly to avoid mixing and deformation during transportation.
(3) Delivery
Deliver finished L-shaped mounting brackets according to agreed logistics terms for both small-batch and mass production orders.
Common Materials for L-Shaped Sheet Metal Mounting Brackets
1. Cold Rolled Steel (SPCC)
Description:
Common material for general hardware brackets.
Characteristics:
Good strength and cost efficiency.
Application:
Used for standard L-shaped mounting brackets.
2. Galvanized Steel
Description:
Steel with zinc coating.
Characteristics:
Improved corrosion resistance.
Application:
Used for hardware brackets in mildly corrosive environments.
3. Stainless Steel
Description:
Corrosion-resistant material.
Characteristics:
Good durability and rust resistance.
Application:
Used for brackets exposed to moisture.
4. Aluminum
Description:
Lightweight bracket material.
Characteristics:
Good corrosion resistance and easy handling.
Application:
Used for hardware brackets where weight reduction is preferred.
Why Choose Waltay for L-Shaped Sheet Metal Brackets
1. Sheet Metal Fabrication Experience
• Extensive experience in producing standard and custom hardware brackets
• Stable control of dimensions and bending accuracy
2. Multi-Size Production Capability
• Support for multiple size options within one product line
• Efficient sorting and packaging for different sizes
3. Strict Quality Control
• Dimensional inspection for each size category
• ISO 9001 quality management system
4. Efficient Service & Delivery
• Fast quotation based on drawings or size requirements
• Reliable lead times for sheet metal fabrication and surface treatment
5. One-Stop Manufacturing Solution
Cutting, bending, surface treatment, inspection, and packaging are integrated to deliver ready-to-install L-shaped mounting brackets for general hardware applications.
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