Product Details

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Custom SMPS Enclosure

Precision Sheet Metal Fabrication

Aluminum Power Supply Housing

Product Description

Service Progress for Custom SMPS Enclosure

1.Pre Production Collaboration

Customer Communication Confirm enclosure specifications including dimensions mounting hole positions ventilation hole layout material thickness batch size and delivery timeline

File Receipt Receive detailed CAD models or 2D technical drawings with dimensional tolerance annotations for key features like port alignments and assembly interfaces

DFM Analysis Review design for sheet metal bending feasibility optimize internal layout and structural integrity to ensure compatibility with target power supply components

2.Process Planning & Programming

Material Selection Choose aluminum alloy stainless steel or galvanized steel based on heat dissipation requirements electromagnetic shielding needs or corrosive environments

CAM Programming Design high precision toolpaths for laser cutting and CNC bending machines to process ventilation patterns and complex enclosure shapes in one setup

Machining Simulation Perform virtual bending simulation to avoid material interference ensure consistent assembly dimensions and improve production efficiency

3.Production & Quality Control

Machine Setup Load metal sheets on laser cutting machine calibrate bending tools and set coordinate origin for precision forming and punching

Part Machining Execute automated laser cutting and CNC bending according to programmed paths complete all structural features to ensure perfect fit for internal electronics

Quality Inspection Use calipers and gauges to verify key dimensions of mounting holes and overall enclosure size conduct assembly testing and check surface roughness to meet standards

4.Post Processing & Delivery

Surface Treatment Apply powder coating anodizing or silk screen printing according to aesthetic requirements and application needs

Cleaning & Packaging Remove burrs and residues then package finished enclosures in anti static and anti collision packaging to avoid damage during transportation

Delivery Arrange logistics based on customer requirements small batch orders can be delivered within 7 to 10 days and provide delivery tracking information

Common Materials for Custom SMPS Enclosure

1.Aluminum Alloy 5052 6061

Characteristics Excellent heat dissipation performance and lightweight with natural corrosion resistance for electronic housings

Application Used for high efficiency power supply cases and portable electronic equipment to ensure thermal management

2.Stainless Steel 304 316

Characteristics High strength and superior durability for humid or industrial environments where chemical resistance is required

Application Used for outdoor power boxes or medical power supply housings to ensure a long service life

3.Galvanized Steel SGCC

Characteristics Cost effective with good electromagnetic shielding properties and basic rust resistance after treatment

Application Ideal for standard industrial SMPS chassis and server power supply units where shielding is a priority

Why Choose Us for Custom SMPS Enclosure

1.Precision Fabrication Expertise

Sheet Metal Advantage High precision laser cutting and CNC bending ensures perfect alignment of all mounting holes and ventilation slots within 0.1mm

Enclosure Specialization Expert engineering team optimizes housing designs for airflow cooling and electromagnetic compatibility requirements

2.Comprehensive Material & Customization Support

Multi Material Options Choice of aluminum stainless steel and galvanized steel based on your specific shielding and cooling scenarios

Flexible Customization Full support for custom hole patterns internal brackets and special dimensions with no minimum quantity limit for prototypes

3.Strict Quality Control System

Full Dimension Inspection Precise measurement of hole positions and flatness to ensure easy installation of internal PCB boards

Assembly Verification Every enclosure batch undergoes fit testing with standard components to ensure 100% assembly success rate

ISO 9001 Compliance Production follows ISO 9001 standards with complete quality records kept for each batch of metal housings

4.Efficient Service & Fast Delivery

Rapid Prototyping Prototypes delivered in 5 to 7 days to support your quick electronic design iteration

Quick Quotation Detailed quotes provided within 24 to 48 hours after receiving your enclosure CAD drawings

On Time Delivery Small batch orders delivered within 7 to 10 days to keep your electronic project on schedule

5.One Stop Solution

Integrated Services We provide finished enclosures ready for assembly including silk screen printing and pre installed fasteners to save your time