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High Precision CNC Machined Aluminum Fixture Base Plates for Testing Equipment
Custom Machining Base Plates for Test Fixtures
Stable Aluminum Mounting Plates for Industrial Testing
Product Description
Service Process for High Precision CNC Machined Aluminum Fixture Base Plates for Testing Equipment
1. Pre-Production Collaboration
(1) Requirement Confirmation
Confirm fixture base plate application, overall dimensions, thickness, flatness requirements, hole patterns, slot locations, tolerance specifications, surface treatment, order quantity, and delivery schedule.
(2) Drawing & Data Review
Review 2D technical drawings or 3D CAD models detailing mounting holes, reference surfaces, alignment features, and tolerance requirements.
(3) DFM & Structural Analysis
Analyze machining feasibility, rigidity requirements, and deformation control to ensure stable performance during testing operations.
2. Process Planning & CNC Machining
(1) Material Selection
Select aluminum alloys such as 6061-T6 or 7075 based on strength, stiffness, and weight requirements for testing fixtures.
(2) CNC Programming
Develop CNC milling programs to process flat surfaces, precision hole patterns, slots, and locating features with controlled sequences.
(3) Machining Simulation
Simulate machining processes to optimize tool paths, minimize deformation, and ensure consistent flatness and positional accuracy.
3. Production & Quality Control
(1) Precision Machining
Perform CNC machining to achieve tight flatness, parallelism, and accurate hole positioning.
(2) Dimensional Inspection
Inspect flatness, thickness, hole locations, and critical dimensions using precision measuring instruments.
(3) Stability Verification
Verify base plate rigidity and dimensional stability to support repeated testing cycles.
4. Post Processing & Delivery
(1) Surface Treatment
Apply anodizing or other surface treatments as required to improve corrosion resistance and durability.
(2) Deburring & Cleaning
Remove sharp edges and clean surfaces to ensure safe handling and accurate fixture assembly.
(3) Packaging & Delivery
Package base plates with protective materials and deliver according to agreed logistics terms and project schedules.
Common Materials for CNC Machined Aluminum Fixture Base Plates
1. Aluminum 6061-T6
Description:
A standard aluminum alloy for fixture base plates.
Characteristics:
Good machinability, stable mechanical properties, and dimensional consistency.
Application:
Used for general testing equipment fixture bases.
2. Aluminum 7075
Description:
High-strength aluminum alloy for demanding fixture applications.
Characteristics:
Higher stiffness and strength compared to 6061.
Application:
Applied to fixture base plates requiring higher load capacity and rigidity.
Why Choose Waltay for CNC Machined Fixture Base Plates
1. Precision Machining Capability
• Accurate control of flatness, parallelism, and hole positioning
• Experience in machining fixture and tooling components
2. Customization Support
• Fully custom designs based on drawings or specifications
• Support for prototypes and batch production
3. Quality Control System
• Dimensional inspection and flatness verification
• Stable quality across production batches
4. Efficient Response & Delivery
• Fast quotation after drawing review
• Reliable lead times for testing equipment projects
5. One-Stop Manufacturing Solution
Integrated CNC machining, surface treatment, inspection, and packaging for fixture base plate production.
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