5-Axis CNC Machined High Precision Titanium Alloy Impeller for Aerospace Engines with Ti-6Al-4V Material

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5-Axis CNC Machined Titanium Alloy Impeller for Aerospace Engines
High Precision Aerospace Engine Impeller
Complex Titanium Rotating Components

Product Description

Service Process for 5-Axis CNC Machined Titanium Alloy Impeller for Aerospace Engines

1. Pre-Production Collaboration

(1) Requirement Confirmation
Confirm impeller application, outer diameter, blade count and geometry, rotational balance requirements, tolerance specifications, material grade, surface finish, order quantity, and delivery schedule.

(2) Drawing & Data Review
Review 3D CAD models and technical drawings detailing blade profiles, hub structure, balance zones, and critical tolerances.

(3) DFM & Machining Feasibility Analysis
Analyze 5-axis machining feasibility, blade accessibility, and deformation control to ensure accurate blade geometry and structural integrity.

2. Process Planning & 5-Axis CNC Machining

(1) Material Selection
Select titanium alloy grades such as Ti-6Al-4V based on strength-to-weight ratio and high-temperature performance.

(2) CAM Programming
Develop 5-axis CNC machining programs for roughing and finishing complex blade surfaces and hub features in minimal setups.

(3) Machining Simulation
Conduct full machining simulations to verify tool paths, avoid collisions, and maintain consistent blade thickness.

3. Production & Quality Control

(1) Precision Machining
Perform 5-axis CNC machining to produce smooth blade surfaces, accurate airfoil profiles, and stable hub geometry.

(2) Dimensional & Profile Inspection
Inspect blade profiles, thickness, hub dimensions, and concentricity using precision measuring equipment.

(3) Balance Preparation
Ensure dimensional consistency to support subsequent dynamic balancing processes as required.

4. Post Processing & Delivery

(1) Surface Finishing
Apply polishing or controlled surface finishing to meet aerodynamic and assembly requirements.

(2) Cleaning & Protection
Clean components to remove machining residues and protect critical surfaces during handling.

(3) Packaging & Delivery
Package impellers with protective materials and deliver according to agreed aerospace project logistics requirements.

Common Materials for Titanium Alloy Aerospace Impellers

1. Titanium Alloy Ti-6Al-4V

Description:
A standard titanium alloy for aerospace rotating components.

Characteristics:
High strength-to-weight ratio, excellent fatigue resistance, and good high-temperature performance.

Application:
Used for aerospace engine impellers requiring lightweight and structural reliability.

Why Choose Waltay for Titanium Alloy Aerospace Impellers

1. Advanced 5-Axis Machining Capability

• Expertise in machining complex blade geometries
• Stable accuracy control for aerospace-grade components

2. Titanium Machining Experience

• Controlled machining processes for titanium alloys
• Understanding of deformation and heat management

3. Customization & Engineering Support

• Drawing-based manufacturing and process optimization
• Support for prototypes and small to medium batch production

4. Quality Control System

• Dimensional and profile inspection
• Consistent process control for critical components

5. One-Stop Manufacturing Solution

Integrated 5-axis CNC machining, finishing, inspection, and packaging for aerospace impeller production.