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Custom Precision CNC-machined Metal Impeller

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Tempat asal: Cina

Sertifikasi: ISO 9001、ISO 14001

Syarat Pembayaran & Pengiriman

Kuantitas min Order: 1

Harga: Please contact me

Waktu pengiriman: 5-8 HARI KERJA

Syarat-syarat pembayaran: , T/T, Western Union, Moneygram

Menyediakan kemampuan: 500000pcs/bulan

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Deskripsi Produk

Rincian produk

Menyoroti: 
                                    Custom Metal Impeller, Precision CNC-machined Impeller, CNC-machined Metal Impeller
                      

Deskripsi Produk

Service Progress for Custom Precision CNC Machined Metal Impeller

1. Pre Production Collaboration

(1) Customer Communication: Confirm impeller specifications including blade count blade curvature outer diameter inner shaft hole size material requirements batch size and delivery timeline

(2) File Receipt: Receive detailed CAD models or 2D technical drawings with dimensional tolerance annotations for key features like blade thickness and shaft hole accuracy

(3) DFM Analysis: Review design for CNC milling feasibility optimize blade structure and shaft hole interface to ensure compatibility with target industrial equipment

2. Process Planning & Programming

(1) Material Selection: Choose aluminum alloy stainless steel or alloy steel based on equipment application scenarios such as high speed rotation or corrosive environments

(2) CAM Programming: Design high precision toolpaths for 5 axis CNC milling machines to process blades shaft holes and weight reduction holes in one setup

(3) Machining Simulation: Perform virtual machining simulation to avoid tool collisions ensure consistent blade dimensions and improve production efficiency

3. Production & Quality Control

(1) Machine Setup: Secure metal blanks on CNC milling machine worktable calibrate specialized cutters and set coordinate origin for precision positioning

(2) Part Machining: Execute automated CNC milling according to programmed toolpaths complete all structural features in one machining cycle to avoid secondary positioning errors

(3) Quality Inspection: Use CMM to verify key dimensions of blades and shaft holes conduct dynamic balance testing for high speed impellers and check surface roughness to meet standards

4. Post Processing & Delivery

(1) Surface Treatment: Apply anodizing passivation or anti rust coating according to material type and application requirements

(2) Cleaning & Packaging: Remove machining residues and package finished impellers in anti collision and anti rust packaging to avoid damage during transportation

(3) Delivery: Arrange logistics based on customer requirements small batch orders can be delivered within 7 to 10 days and provide delivery tracking information

Common Materials for Custom Precision CNC Machined Metal Impeller

1. Aluminum Alloy (6061/7075)

It is the mainstream material for this impeller widely used in CNC milling parts.Characteristics: Has good machinability suitable for precision processing of complex blade structures. It is lightweight with excellent heat dissipation performance and moderate strength. 7075 aluminum alloy has higher strength than 6061 suitable for high load scenarios.Application in This Product: Used for impellers in cooling systems and low to medium speed industrial motors. It balances lightweight and structural stability while reducing equipment energy consumption.

2. Stainless Steel (304/316)

It is an optional material for customers with corrosion resistance requirements.

Characteristics: 304 stainless steel has basic rust resistance suitable for dry working environments. 316 stainless steel has better corrosion resistance suitable for humid or corrosive environments. Both have high strength to withstand high speed rotation.Application in This Product: 304 is used for impellers in general industrial equipment. 316 is used for impellers in chemical pumps or marine equipment to avoid corrosion affecting service life.

3. Alloy Steel (40Cr)

It is a high-performance material for heavy-load impellers.

Characteristics: Has high strength and toughness after heat treatment. It can withstand high torque and high speed rotation with excellent wear resistance. Its machinability is slightly lower than aluminum alloy but it has better load-bearing capacity.

Application in This Product: Used for impellers in high-power industrial pumps and heavy-duty mechanical transmission systems. It ensures structural stability under high load and high speed conditions.

Why Choose Waltay for Custom Precision CNC Machined Metal Impeller

1. Precision CNC Machining Expertise

(1) 5-Axis Milling Advantage: We use advanced 5-axis CNC milling machines to process complex impeller blade structures. One setup machining ensures consistent blade curvature and spacing. It eliminates secondary positioning errors and meets tight tolerance requirements within ±0.01mm.

(2) Impeller Specialization: Our engineering team has rich experience in impeller processing. We optimize blade designs for aerodynamic performance and machining efficiency. We ensure the impellers match the rotation speed and load requirements of your equipment.

2. Comprehensive Material & Customization Support

(1) Multi-Material Options: We offer aluminum alloy stainless steel and alloy steel for impeller production. We select materials based on your application scenarios such as cooling systems chemical pumps or high-load transmission equipment.

(2) Flexible Customization: We support full customization of blade count outer diameter shaft hole size and weight reduction hole layout. We accept small batch orders with no minimum quantity limit. We provide personalized solutions for your non-standard equipment needs.

3. Strict Quality Control System

(1) Full-Dimension Inspection: We use CMM to conduct precision measurements of key impeller features including blade thickness shaft hole concentricity and outer diameter runout. We ensure every part meets design standards.

(2) Dynamic Balance Testing: High-speed rotation impellers undergo professional dynamic balance testing. We reduce vibration during operation and improve the service life of your equipment and the impeller itself.

(3) ISO 9001 Compliance: Our production process follows ISO 9001 quality management standards. We keep complete quality records for each batch of impellers for traceability and customer verification.

4. Efficient Service & Fast Delivery

(1) Rapid Prototyping: We provide impeller prototypes in 5 to 7 days. It supports your quick testing and design iteration needs for new equipment development.

(2) Quick Quotation Response: We offer detailed quotations within 24 to 48 hours after receiving your CAD drawings or technical requirements. Our team is available to answer technical questions at any time.

(3) On-Time Delivery: Small batch orders can be delivered within 7 to 10 days. Large batch orders are scheduled based on your production timeline to ensure no delay to your project progress.

5. One-Stop Solution

We integrate CNC milling surface treatment cleaning and packaging services. We provide finished impellers ready for installation. You do not need to coordinate multiple suppliers. It saves your time and reduces procurement costs.

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Kontak: Ms. Yuan Fang

Telp: 86-755-88879776

Faks: 86-755

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Custom Precision CNC-machined Metal Impeller

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Service Progress for Custom Precision CNC Machined Metal Impeller

Common Materials for Custom Precision CNC Machined Metal Impeller

Why Choose Waltay for Custom Precision CNC Machined Metal Impeller

1. Precision CNC Machining Expertise

(1) 5-Axis Milling Advantage: We use advanced 5-axis CNC milling machines to process complex impeller blade structures. One setup machining ensures consistent blade curvature and spacing. It eliminates secondary positioning errors and meets tight tolerance requirements within ±0.01mm.

(2) Impeller Specialization: Our engineering team has rich experience in impeller processing. We optimize blade designs for aerodynamic performance and machining efficiency. We ensure the impellers match the rotation speed and load requirements of your equipment.

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