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Precision Sheet Metal Mounting Bracket Kits for Industrial Equipment
Custom Sheet Metal Bracket Assemblies
Accurate Fit, Stable Installation, Kit Supply
Product Description
Service Process for Precision Sheet Metal Mounting Bracket Kits for Industrial Equipment
1. Pre-Production Collaboration
(1) Requirement Confirmation
Confirm bracket kit specifications including individual bracket types, overall dimensions, material and thickness, hole positions, bending angles, surface treatment, assembly requirements, order quantity, and delivery schedule.
(2) Drawing & BOM Review
Receive 2D drawings or 3D models for each bracket in the kit, along with BOM details for quantities and assembly relationships.
(3) DFM Analysis
Conduct Design for Manufacturing analysis to ensure each bracket is suitable for sheet metal cutting, stamping, and bending, while maintaining consistency across the complete kit.
2. Sheet Metal Fabrication Planning
(1) Material Selection
Select appropriate sheet metal materials such as cold-rolled steel, stainless steel, or aluminum based on strength, corrosion resistance, and industrial application requirements.
(2) Process Planning
Plan cutting, punching, bending, and forming processes for each bracket component to ensure efficient batch production and accurate assembly.
(3) Assembly Preparation
Prepare jigs and fixtures to maintain consistency for bracket sets supplied as complete kits.
3. Production & Quality Control
(1) Sheet Metal Fabrication
Carry out laser cutting or punching, followed by bending and forming operations to produce individual brackets with accurate dimensions.
(2) Kit Assembly & Verification
Sort and assemble brackets into complete kits according to BOM, ensuring correct quantities and matching components.
(3) Inspection & Quality Checks
Inspect critical dimensions, hole alignment, bend angles, and overall fit to ensure stable installation on industrial equipment.
4. Post-Processing & Delivery
(1) Surface Treatment (Optional)
Provide powder coating, plating, painting, or anodizing based on environmental and appearance requirements.
(2) Cleaning & Packaging
Clean finished brackets and pack them as complete kits to prevent mixing, deformation, or surface damage during transportation.
(3) Delivery
Deliver precision mounting bracket kits according to agreed logistics terms for prototype and mass production orders.
Common Materials for Sheet Metal Mounting Bracket Kits
1. Cold Rolled Steel (SPCC)
Description:
Widely used material for industrial mounting brackets.
Characteristics:
Good strength and cost efficiency.
Application:
Used for standard industrial equipment mounting kits.
2. Stainless Steel
Description:
Material for corrosion-resistant bracket kits.
Characteristics:
Good rust resistance and mechanical strength.
Application:
Used for equipment operating in humid or industrial environments.
3. Aluminum
Description:
Lightweight material for mounting bracket assemblies.
Characteristics:
Good formability and corrosion resistance.
Application:
Used for bracket kits where weight reduction is required.
Why Choose Waltay for Sheet Metal Mounting Bracket Kits
1. Sheet Metal Fabrication Experience
• Extensive experience in producing precision industrial brackets
• Stable control of dimensions and assembly consistency
2. Kit Supply Capability
• Support for multi-part bracket sets and BOM-based supply
• Accurate sorting and packaging for ready-to-install kits
3. Strict Quality Control
• Dimensional inspection and assembly verification
• ISO 9001 quality management system
4. Efficient Service & Delivery
• Fast quotation based on drawings and BOM
• Reliable lead times for fabrication and kit assembly
5. One-Stop Manufacturing Solution
Cutting, bending, surface treatment, kit assembly, inspection, and packaging are integrated to deliver complete mounting bracket kits for industrial equipment.
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