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Multi-Port CNC Machined Aluminum Manifold Blocks for Pneumatic Systems
Custom CNC Machined Pneumatic Manifold Blocks
Multiple Ports, Precise Flow Channels, Stable Assembly
Product Description
Service Process for Multi-Port CNC Machined Aluminum Manifold Blocks for Pneumatic Systems
1. Pre-Production Collaboration
(1) Requirement Confirmation
Confirm manifold block specifications including overall dimensions, number of ports, port thread types, internal flow channel layout, pressure requirements, tolerance standards, material grade, application environment, order quantity, and delivery schedule.
(2) Drawing & Model Review
Receive 2D drawings or 3D models showing port locations, internal passages, sealing surfaces, threaded interfaces, and machining reference datums.
(3) DFM & Machining Feasibility Analysis
Analyze internal channel structure, drilling depth, cross-hole intersections, and sealing areas to ensure CNC machining feasibility and reliable pneumatic performance.
2. CNC Machining Process Planning
(1) Material Selection
Select suitable aluminum alloys such as 6061 or 6082 based on strength, corrosion resistance, and machinability for pneumatic applications.
(2) Machining Strategy Development
Plan CNC milling and drilling operations for external profiles, multi-directional internal channels, port threading, and sealing surfaces.
(3) Process Simulation & Optimization
Optimize toolpaths and drilling sequences to maintain positional accuracy of ports and smooth internal flow paths.
3. Production & Quality Control
(1) CNC Machining
Carry out CNC machining using machining centers to produce aluminum manifold blocks with accurate port alignment and internal channel geometry.
(2) Deburring & Cleaning
Remove burrs from ports and internal passages and clean thoroughly to ensure unobstructed airflow.
(3) Inspection & Verification
Inspect critical dimensions, port threads, sealing surfaces, and positional tolerances using gauges and measuring tools. Leak or pressure checks are performed when required.
4. Post-Processing & Delivery
(1) Surface Treatment (Optional)
Provide anodizing or other surface treatments to improve corrosion resistance and surface durability.
(2) Cleaning & Packaging
Clean finished manifold blocks and package securely to prevent contamination or damage during transportation.
(3) Delivery
Deliver finished CNC machined manifold blocks according to agreed logistics terms. Stable lead times are available for prototype and batch production.
Common Materials for CNC Machined Pneumatic Manifold Blocks
1. Aluminum 6061
Description:
Widely used aluminum alloy for pneumatic components.
Characteristics:
Good machinability and balanced mechanical strength.
Application:
Used for standard pneumatic manifold blocks.
2. Aluminum 6082
Description:
Higher strength aluminum alloy.
Characteristics:
Improved strength and pressure resistance.
Application:
Used for manifold blocks requiring higher load capacity.
Why Choose Waltay for CNC Machined Pneumatic Manifold Blocks
1. CNC Machining Expertise
• Extensive experience in machining complex aluminum blocks with internal channels
• Stable control of port positioning and sealing surface accuracy
2. Customization Capability
• Support for custom port quantities, thread standards, and channel layouts
• Flexible production for prototypes and batch orders
3. Strict Quality Control
• Dimensional inspection and thread verification
• ISO 9001 quality management system
4. Efficient Service & Delivery
• Fast quotation after drawing review
• Reliable lead times for CNC machining and surface treatment
5. One-Stop Manufacturing Solution
CNC machining, surface finishing, cleaning, inspection, and packaging are integrated to deliver ready-to-install manifold blocks for pneumatic systems.
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