Lightweight High Strength Corrosion Resistant Aluminum Extrusion Profile for Solar Mounting Systems

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Aluminum Extrusion Profile for Solar Mounting System
Custom Aluminum Extruded Profile for PV Structure
Lightweight, High Strength, Corrosion Resistant

Product Description

Service Process for Custom Aluminum Extrusion Profiles for Solar Mounting Systems

1. Pre-Production Collaboration

(1) Requirement Confirmation
Confirm profile specifications including cross-section design, overall length, wall thickness, tolerance requirements, surface finish, alloy grade, order quantity, and delivery schedule.

(2) Drawing & File Review
Receive detailed CAD drawings or profile section drawings indicating key dimensions, tolerances, and assembly interfaces for solar mounting structures.

(3) Design & Feasibility Review
Evaluate extrusion feasibility, optimize profile structure for strength-to-weight ratio, and ensure compatibility with solar panel mounting systems.

2. Tooling & Extrusion Preparation

(1) Die Design & Manufacturing
Design and manufacture extrusion dies based on approved profile drawings, ensuring stable material flow and dimensional accuracy.

(2) Alloy Selection
Select suitable aluminum alloys (e.g. 6005A, 6061, 6063) according to load requirements, corrosion resistance, and installation environment.

(3) Extrusion Process Planning
Set extrusion parameters such as billet temperature, extrusion speed, and cooling method to ensure consistent profile quality.

3. Extrusion Production & Quality Control

(1) Aluminum Extrusion
Extrude aluminum billets through precision dies to form continuous profiles with uniform cross-sections.

(2) Cutting & Straightening
Cut profiles to specified lengths and perform straightening to meet installation and assembly tolerances.

(3) Inspection & Testing
Inspect profile dimensions, straightness, wall thickness, and surface condition. Perform mechanical property checks when required.

4. Post-Processing & Delivery

(1) Surface Treatment
Apply anodizing or other surface finishes to improve corrosion resistance and extend service life in outdoor solar applications.

(2) Machining (Optional)
Provide CNC machining services such as drilling, slotting, and end cutting for ready-to-install solar mounting components.

(3) Packaging & Delivery
Pack profiles with protective film and export-standard packaging. Deliver according to agreed logistics methods and schedules.

Common Aluminum Alloys for Solar Mounting Extrusion Profiles

1. Aluminum Alloy 6005A

Description:
Widely used alloy for solar mounting structures.

Characteristics:
High strength, good corrosion resistance, and excellent extrusion performance. Suitable for load-bearing profiles in photovoltaic systems.

Application:
Used for main structural rails and support frames in solar mounting systems.

2. Aluminum Alloy 6063

Description:
Preferred alloy for profiles requiring superior surface finish.

Characteristics:
Excellent extrudability, smooth surface quality, and good corrosion resistance. Ideal for anodized profiles.

Application:
Used for solar rails and components where appearance and precise fit are important.

3. Aluminum Alloy 6061

Description:
High-strength structural aluminum alloy.

Characteristics:
Good mechanical strength, suitable for machining and complex assembly requirements.

Application:
Used for solar mounting components requiring higher load capacity or additional machining.

Why Choose Waltay for Aluminum Extrusion Profiles for Solar Mounting Systems

1. Professional Aluminum Extrusion Capability

• Extensive experience in aluminum extrusion for industrial and energy applications
• Stable control of profile dimensions and mechanical properties

2. Comprehensive Customization Support

• Custom profile design, length, tolerance, and surface finish
• Multiple alloy options to match different installation environments

3. Strict Quality Control

• Dimensional and straightness inspection
• Surface quality and mechanical property checks
• ISO 9001 quality management system

4. Efficient Service & Delivery

• Fast quotation after drawing confirmation
• Stable production capacity for small and large batch orders

5. One-Stop Manufacturing Solution

Extrusion, surface treatment, machining, and packaging are all completed in-house or through integrated partners, reducing lead time and supply risk.