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Home > products > 5 Axis CNC Machining Parts > 5-Axis CNC Machined Mold Parts in P20 Steel

5-Axis CNC Machined Mold Parts in P20 Steel

Product Details

Place of Origin: China

Brand Name: N/A

Certification: ISO9001; ISO14001

Model Number: OEM

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: Please contact me.

Packaging Details: Carton; Wooden Boxes; Palletized Packaging

Delivery Time: 5-8 work days

Payment Terms: T/T,Western Union,MoneyGram

Supply Ability: 8000000

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Product Details
Highlight:

5-axis CNC machined P20 steel molds

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precision CNC machining mold parts

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P20 steel 5-axis CNC components

Product Description
OEM 5-axis CNC Machined Parts for Mold Making
Design Review and Feasibility Analysis
Design Submission: The client provides complete mold design including 3D CAD models of mold inserts and final product, with technical drawings specifying materials, hardness, and surface finishes.
Mold DFM Analysis: Our manufacturing team conducts a critical Design for Manufacturability (DFM) review, analyzing complex geometries, deep cavities, parting lines, and draft angles to optimize the design for efficient machining and smooth molding.
Material Selection and Sourcing
Specialized Materials: We recommend and source appropriate mold steel based on production requirements, including P20 for general-purpose molds, H13 for high-temperature applications, and NAK80 for superior finishes.
Certification: All materials come with certified test reports confirming chemical composition and properties.
5-axis CAM Programming and Tooling Strategy
Advanced Programming: Our engineers create optimized 5-axis toolpaths using powerful CAM software to precisely machine complex mold surfaces.
Tooling Strategy: We develop detailed strategies using various cutters from roughing tools to fine ball-end mills for detailed finishing.
High-Precision Machining
Seamless Machining: Our 5-axis CNC machines handle complex 3D contours and deep cavities in a single setup, eliminating re-clamping and ensuring exceptional accuracy.
Reduced Finishing: The process produces extremely smooth surfaces, minimizing post-machining polishing requirements.
Post-Machining Treatment
  • Heat Treatment: Mold inserts undergo treatment to achieve desired hardness for durability and lifespan.
  • EDM: Electrical Discharge Machining precisely creates sharp internal corners and deep features.
  • Texturing: We apply specific surface textures like matte finishes or leather-like grains as required.
Final Inspection and Verification
3D Scanning: We use Coordinate Measuring Machines (CMM) to verify all surfaces and dimensions against original CAD models.
Visual Check: Comprehensive visual inspection ensures surface finish and texture meet quality standards.
Assembly and Delivery
Final Assembly: All machined components are carefully assembled.
Secure Packaging: Finished molds are protected with sturdy packaging for safe transit, ready for injection molding or casting.
Common Materials for 5-axis CNC Machined Mold Parts
Material Properties Applications
P20 Steel Good machinability, excellent polishability, adequate toughness Mid-volume plastic injection molds and die-casting dies
H13 Steel High temperature resistance, superior wear resistance, maintains hardness High-volume plastic injection molds and die-casting molds for molten metals
NAK80 Steel Exceptional machinability, mirror-like finish capability, dimensional stability Molds requiring high-gloss finishes for electronics or optical components
7075-T6 Aluminum Excellent machinability, fast heat dissipation, good strength Prototyping, low-volume production, and large parts requiring fast cycle times
Why Choose Us for 5-axis CNC Machined Mold Parts
Specialization in Complex Geometries
Our advanced 5-axis CNC machining creates intricate 3D cavities and curved surfaces in a single setup, ensuring flawless mold inserts with perfect accuracy.
Expertise with Mold-Specific Materials
We have extensive experience machining specialized steels like P20, H13, and NAK80 to precise hardness and finish requirements for durable molds.
Comprehensive, Integrated Service
Our full-service approach includes DFM analysis, in-house heat treating, and coordination with specialized services like EDM to streamline your workflow.
Uncompromising Quality Assurance
Our ISO 9001 certified processes and precision CMM equipment ensure every mold component meets the highest standards.
With over 15 years of experience in custom CNC machining, we specialize in high-precision metal and plastic components. Our one-stop services include part design, prototyping, mold making, plastic injection, and assembly to meet all your manufacturing needs.